Drawing tapped holes, clearance holes, counterbores and countersinks correctly
Holes are the most common feature on part drawings — and the most often drawn wrong. From the drawing alone the machinist must know whether a hole is tapped or plain, its size, its depth and how many there are. The rule: draw the hole by the standard, then write a complete note on one line, such as 4× M6 depth 12 / drill Ø5 depth 15.
How to draw threads (ISO 6410)
Drawings do not show individual thread turns; they use a simple convention:
- Internal thread, seen end-on: a thick circle at the tap drill size (thread root) and a thin circle of about three quarters at the thread size. M6 = thick Ø5 circle + thin ¾ Ø6 arc.
- External thread (screw, shaft) seen from the end: a thick circle at the thread size and a thin ¾ circle at the root diameter.
- Tapped hole in section: thick lines at the drill size, thin lines at the thread size, hatching up to the thick lines, and a 120° cone at the bottom of the drilled hole.
- The end of the thread length is a thick line across the hole.
Tap drill and clearance hole table (metric coarse threads)
| Thread | Pitch (mm) | Tap drill Ø | Clearance, fine Ø | Clearance, medium Ø |
|---|---|---|---|---|
| M3 | 0.5 | 2.5 | 3.2 | 3.4 |
| M4 | 0.7 | 3.3 | 4.3 | 4.5 |
| M5 | 0.8 | 4.2 | 5.3 | 5.5 |
| M6 | 1.0 | 5.0 | 6.4 | 6.6 |
| M8 | 1.25 | 6.8 | 8.4 | 9.0 |
| M10 | 1.5 | 8.5 | 10.5 | 11.0 |
| M12 | 1.75 | 10.2 | 13.0 | 13.5 |
Tap drill ≈ thread size − pitch. Clearance holes follow ISO 273: fine where position must be accurate, medium for general use with more room for position error. Laser-cutting shops often add a little more on thin sheet; ask them first.
Writing complete hole notes
| Hole | Example note | Meaning |
|---|---|---|
| Through tapped | 4× M6 THRU | Four M6 threads through the full thickness |
| Blind tapped | 2× M8 depth 16 / drill Ø6.8 depth 20 | Thread 16 deep, drilled 20 deep (room for the tap's lead) |
| Fine thread | M10×1 | Always state the pitch when it is not coarse |
| Clearance | 6× Ø6.6 THRU | Medium clearance holes for M6 |
| Counterbore | 4× Ø6.6 THRU / c'bore Ø11 depth 6.5 | Sinks an M6 socket head cap screw (ISO 4762) flush |
| Countersink | 4× Ø6.6 THRU / csk 90° Ø13 | For M6 flat head screws (ISO 10642), flush with the surface |
The counterbore and countersink sizes are common values; always check them against the actual screw head from its datasheet.
Drawing and annotating holes in DXCAD2D Online
- Draw an M6 tapped hole in the front view: press C, click the centre, type
2.5(radius of Ø5) and Enter, on the thick-line layer. - Draw the thread arc: a ¾ arc of radius 3 on the thin-line layer. The easy way is a radius-3 circle trimmed (X) by the centre lines to remove one quarter, or a 3-point arc (A).
- Add crossing centre lines on a layer set to the centre line type.
- Group the finished hole (G), then copy it (
CO) to other positions, or use Polar Array (PO) for holes on a circle. - Write the note with a leader (
LE): click the hole edge, click where the text goes, then type, e.g.4× M6 THRU. - Dimension the hole positions from the datum edges with D. Do not dimension the diameter again — it is in the note.
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Open DXCAD2D OnlineCommon mistakes
- Calling a tapped hole Ø6 instead of M6 — you will get a plain Ø6 hole.
- No depth for a blind hole, or the thread depth without the drill depth.
- No quantity, so someone has to count — and may miscount.
- Clearance holes the same size as the screw (Ø6 for M6): assembly fails as soon as positions are slightly off.
More on dimension layout in ISO dimensioning basics, and on tolerances in ISO 2768 tolerances and fits.